There is no doubt that the concept of ansi flange rating charts makes sense. Flanges constructed with more metal can withstand more pressure than those constructed with less metal, such as Class 150 flanges. The pressure capability of a flange is, however, impacted by a number of factors.
As part of a piping system, 300 flange pressure rating chart is useful and flanges are used to join pipes, valves, pumps, and other equipment together. A cleaning, inspection, or modification can also be performed easily through this opening. Welding or screwing is the most common method of attaching a flange. Using a gasket between two flanges, flanged joints are constructed by bolting them together.
Materials for Flanges
There are many different materials used to manufacture pipe flanges, including stainless steel, cast iron, aluminium, brass, bronze, plastic, etc., but carbon steel has been used most often for forged flanges, in addition to having machined surfaces.
Furthermore, linings can be installed inside flanges, for specific purposes, in order to provide a completely different quality of material to the flange itself, called “lined flanges”.
When choosing a pipe, the material of the flange is largely determined, and in most cases, the same material is used for both.
On this website, all flanges are discussed under the ASME and ASTM standards, unless otherwise indicated. The ASME B16.5 standard describes dimensions, dimensional tolerances, and material qualities. The ASTM standard provides specifications for materials.
What is a steel flange?
Cleaning, inspecting, or modifying steel flanges is easy. Round ones are most common, but they are also available in square and rectangular shapes. A flange is joined to another using bolts, and to the piping system by welding or threading, and it has a specific 150 ansi pressure rating and is designed to handle 150lbs, 300lbs, 400lbs, 600lbs, 900lbs, 1500lbs, and 2500lbs.
There are many different kinds of flanges, but most of them are used to cover or close the ends of pipes. Blind flanges are known as such. Thus, flanges support mechanical parts from the inside by being considered internal components. Steel flanges are plate-like devices made from steel that can be forged or cast. In addition to strengthening columns, beams and pipes, these connectors are used to connect them. In spite of the fact that this concept is generic, the actual installation of flanges may have significant differences.
The connection between a steel flange and a fitting is either bolted, welded, or threaded. The ease of cleaning, inspection, or modification of steel flanges makes them ideal for a wide range of applications.
A flange is usually round, but it can also be rectangular or square due to the versatility of steel. The faces of flanges generally come in two types: flat or raised, with rings or tongues and grooves formed to the joint.
Additionally, the use of flanges is also possible when it comes to manufacturing steel sections. This includes parallel flange channels and tapered flange beams, both of which have parallel flange channels. For use in construction, parallel flange channels are U-shaped beams which are used as a beam shape. The materials are strong and come in a variety of sizes, so you can find the one you need. In the world of steel construction, tapered flange beams are generally used in cross-sections for girders that have I-shaped sections.
Weld-neck, slip-on, socket weld, lap joint, threaded, blind, and welded steel flanges are some of the most common types of standard steel flanges available today.
Pressure Rating Designation
Flanges will be classified according to the 150 flange pressure rating they receive.
It is important to know that the pressure-temperature ratings(ansi 1500 pressure rating) are given by the following classifications, followed by a dimensionless number. Generally speaking, there are four classes: 150, 300, 400, 600, 900, 1500, and 2500.
The term “Pressure Class” is used in a variety of ways to indicate a particular pressure level. Taking the example of the formula for 150 pounds, 150 pounds, 150#, or the physical class 150, all should mean the same thing.
It is important to realize that there is only one correct indication, according to ASME B16.5, namely Pressure Class (the pressure rating is a dimensionless number).
Example of Pressure Rating
The 304 stainless steel pressure rating of a flange decreases with increasing temperatures, but at the same time is capable of withstanding varying pressures. An example would be a Class 150 flange rated to 270 PSIG at ambient temperature, 180 PSIG at 400°F, 150 PSIG at 600°F, and 75 PSIG at 800°F.
It means that if the pressure drops, the temperature rises, and vice versa. Furthermore, stainless steel flanges are built much stronger than cast or ductile iron flanges, and carbon steel flanges are somewhat stronger than carbon steel flanges. Each material has a different pressure rating, so choose your material wisely.
There is an example of a NPS 12 flange that shows several different pressure classes, as can be seen below. As can be seen, the flange has the same inner diameter as the raised face; however, the outside diameter, the bolt circle and the holes for the bolts become larger as the pressure class increases.
Ansi flange temperature pressure Ratings – Example
Depending on the temperature and pressure, pressure 304 stainless temperature ratings indicate the maximum working pressure in bar units. It is permissible to use linear interpolation for intermediate temperatures. In order to avoid interpolation, class designations must not be interpolated between.
Ansi flange pressure ratings for pressure-temperature apply to flanged joints made up according to good alignment and assembly practices, and bolted and gasketed in accordance with the limitations. It is the user’s responsibility to use these ratings for flanged joints that do not comply with these limitations.
When a component has a pressure rating, the temperature is displayed for its pressure-containing shell. The temperature of the contained fluid is generally the same. In order to use a ansi 2500 pressure rating in which the fluid temperature is different from the temperature of the container, the user is responsible for adhering to all applicable laws, codes, and regulations pertaining to the appropriate use of ansi 300 pressure ratings. In the case of temperatures below -29°C, the rating for the product shall not exceed that shown for -29°C.
The following two tables give a visual representation of standard material groups ASTM and pressure and temperature ratings for flanges using those ASTM materials according to ASME B16.5.
Stainless steel and steel temperature ratings:
Forgings, castings, or plates can be used to manufacture stainless steel 304 flanges (18Cr-8Ni). A182 Gr. is included in it. ASTM A351 Grade F304 forgings. In addition to ASTM A240 Gr.2, CF8 castings are available. Steel plates made from 304. In general, the dimensions of flanges are governed by ASME B16.5. These are categorized into seven categories: 150, 300, 400, 600, 900, 1500, and 2500. Below are the pressure-temperature ratings for 304 ss temperature rating flanges (also called pressure-temperature ratings).
ASME |
Stainless Steel 3016 Flanges din Pressure Ratings |
||||||
Temperature °F |
150 LB |
300 LB |
400 LB |
600 LB |
900 LB |
1500 LB |
2500 LB |
-20 to 100 |
275 |
720 |
960 |
1440 |
2160 |
3600 |
6000 |
200 |
230 |
600 |
800 |
1200 |
1800 |
3000 |
5000 |
300 |
205 |
540 |
720 |
1080 |
1620 |
2700 |
4500 |
400 |
190 |
495 |
660 |
995 |
1490 |
2485 |
4140 |
500 |
170 |
465 |
620 |
930 |
1395 |
2330 |
3880 |
600 |
140 |
435 |
580 |
875 |
1310 |
2185 |
3640 |
650 |
125 |
430 |
575 |
860 |
1290 |
2150 |
3580 |
700 |
110 |
425 |
565 |
850 |
1275 |
2125 |
3540 |
750 |
95 |
415 |
555 |
830 |
1245 |
2075 |
3460 |
800 |
80 |
405 |
540 |
805 |
1210 |
2015 |
3360 |
850 |
65 |
395 |
530 |
790 |
1190 |
1980 |
3300 |
900 |
50 |
390 |
520 |
780 |
1165 |
1945 |
3240 |
950 |
35 |
380 |
510 |
765 |
1145 |
1910 |
3180 |
1000 |
20 |
320 |
430 |
640 |
965 |
1605 |
2675 |
1050 |
20 |
310 |
410 |
615 |
925 |
1545 |
2570 |
1100 |
20 |
255 |
345 |
515 |
770 |
1285 |
2145 |
1150 |
20 |
200 |
265 |
400 |
595 |
995 |
1655 |
1200 |
20 |
155 |
205 |
310 |
465 |
770 |
1285 |
1250 |
20 |
115 |
150 |
225 |
340 |
565 |
945 |
1300 |
20 |
85 |
115 |
170 |
255 |
430 |
715 |
1350 |
20 |
60 |
80 |
125 |
185 |
310 |
515 |
1400 |
20 |
50 |
65 |
95 |
145 |
240 |
400 |
1450 |
15 |
35 |
45 |
70 |
105 |
170 |
285 |
1500 |
10 |
25 |
35 |
55 |
80 |
135 |
230 |