Forgings flanges and fittings

What are Flanges & fittings?

Flanges and fittings are parts that connect pipes. Flange joints connect pipes with flanges to which the connecting pieces are bolted together. Flanges are generally raised rims or lips on fittings, but many flanged plumbing fittings themselves are known as flanges.

Forging 

A forging process involves compressing metal using localized forces to shape it. It is either a hammer or a die that delivers the blows. A forge can be classified as cold forging, warm forging, or hot forging based on the temperature at which it is performed

The stainless steel forged fittings are a family of high pressure fittings that are welded into the pipework system by circumferential socket welds. In addition, these SS Socket Weld Fittings are available in the same size range as ANSI Pipe.

Is stainless steel forged for a reason?

The heat and corrosion resistance of stainless steel makes it a popular material for forging. Forging typically uses stainless steel types 304/304L, 316/316L, and ferritic.

The stainless steel forged fittings have a class grading of 3000, 6000, or 9000 based on the maximum pressure they can withstand. Schedule 80/XS pipes require class 3000 fittings, schedule 160 pipes require class 6000 fittings, and XXS pipes with thicker walls require class 9000 fittings.

Steel is arguably the most widely used material in construction and manufacturing worldwide. According to the end use of the steel component, a variety of steel grades have been developed, each with a unique chemical composition.

Steels such as carbon steel, alloy steel, and stainless steel socket weld fittings are used in a wide variety of consumer and commercial products. Stainless steel grades offer advantages in creating a wide range of products. Stainless steel forged fittings are used in fluid and gas transportation, chemical and food processing, and anywhere that Stainless Steel’s benefits justify its cost.

What are Stainless Steel Forged Fittings Used For?

The most common components used in stainless steel forged fittings are carbon steel and stainless steel socket weld pipe fittings. The Stainless Steel forged fittings hold superior demand in the industry due to its salient features such as corrosion resistant finishing, simple installation, robust construction, smooth edges, etc., giving forged steel fitting manufacturers a large amount of business.

The stainless steel forged fittings were made from stainless steel or nickel alloy. Fittings made of stainless steel socket weld fitting are thicker and larger, and are designed for heavy-duty automotive applications. Their leak-free connections make them suitable for transporting toxic or corrosive goods.

Benefits of Stainless Steel Forged Fittings

When it comes to benefits, suppliers of Stainless Steel forged fittings ensure that the product’s purpose is fulfilled and that the consumer receives all of the benefits. Forged SS Fittings are generally more durable than their equivalents. They can handle more pressure than castings.

Because of their compact grain arrangement, forged steels are mechanically solid. They are free of porosity, shrinkage, cold pour problems, and cavities.

Valve, pipe, pump, and other equipment can be joined with forged fittings.

Can stainless steel be forged?

As a result of its ability to resist heat and corrosion, stainless steel is frequently used in forging. 304/304L, 316/316L, and ferritic stainless steels are the most commonly used forging steels.

Benefits of Stainless Steel Forged Fittings Types

• Reliable and strong. Forged metal parts have superior strength compared to other metalworking processes.
• Cost-effective.
• There are different alloys.
• A better metallurgical property.

Types of Stainless Steel Forged Fittings Types

• Stainless Steel 304 Forged Fittings.
• Stainless Steel 304L Forged Fittings.
• Stainless Steel 304H Forged Fittings.
• Stainless Steel 310 Forged Fittings.
• Stainless Steel 316 Forged Fittings.
• Stainless Steel 316Ti Forged Fittings.

Stainless Steel 304 Forged Fittings.

Stainless Steel Forged Fittings are forged from Stainless Steel and contain chromium in a higher amount to resist oxidising agents and chemical corrosion. For excellent strength, our fittings maintain a stable amount of nitrogen, manganese, and silicon. Stainless Steel Forged Fittings are suitable for compression fittings, as they have a thick layer that prevents leakage. Stainless Steel Forged Fittings have excellent thermal stability and do not deform easily at high temperatures.

Forged stainless steel fittings also contain chromium and nickel alloys. These are very good at forming. They are non-magnetic and have a lower thermal conductivity than carbon steel fittings. Therefore, our SS 304/304L Forged Pipe fittings are suitable for high temperatures.

Forged stainless steel fittings are used in nuclear plants, oil refineries, food processing plants, chemical plants, and power plants.

Stainless Steel Forged Fittings have chromium; nickel alloy has high flexibility and excellent forming properties. It is non-magnetic and has less thermal conductivity compared to carbon steel. Stainless Steel Forged Fittings have lower carbon content to offer intergranular corrosion resistance and minimise the carbide precipitations. It is suitable for high-temperature applications and forged fittings. 

Chemical processing industries, nuclear plants, oil and gas refineries, desalination plants, food processing industries, marine industries, and cooling systems commonly use these stainless steel forged fittings. To manufacture these Forged Fittings in bulk quantities, we have installed the latest modern equipment in our manufacturing facility. Our clients always receive a complete and reliable Stainless Steel Forged Fittings to complete various industrial applications. 

The team at our production plant is well-qualified and specially trained to manufacture these fittings. Our Stainless Steel Forged Fittings are produced according to all national and international quality standards. We maintain higher quality standards by following all defined manufacturing processes.

2. Stainless Steel 304L Forged Fittings.

SS forged fittings are the most versatile and widely used. As a result of its chemical composition, mechanical properties, corrosion and oxidation resistance, and weldability, it provides the best overall performance. Despite their excellent low temperature properties, these fittings perform well when hardened by cold working. A wide range of cold work grades and its hardenability enable it to be used for a wide range of applications without cyclic annealing.

Forged stainless steel 304L fittings have very low electrical conductivity. In addition, it is less thermally conductive than other metals, especially carbon steel. Magnetism is not present. Chromium, nickel, and carbon are present in stainless steel 304L forged threaded fittings. Fittings made from stainless steel 304L have construction and welding properties. As well as corrosion/oxidation resistance, it’s all due to the presence of chromium.

Due to their superior performance and zero defects, stainless steel butt weld fittings are used in a wide variety of industrial applications. They are highly resistant to corrosion and abrasion, making them suitable for extreme environments. High pressures can be handled by these fittings The temperature of these fittings must be high enough so that they can be used in heating equipment. With its unmatched strength, it resists buckling and crushing at impact loadings, and prevents wear and tear around fitting surfaces.

3.Stainless Steel 304H Forged Fittings.

Steelexporter.com is a leading manufacturer, supplier, and exporter of Stainless steel 304H Forged Fittings. We are an innovative dealer that guarantees 100% customer satisfaction. We are a legally certified industry that provides a commendable product that has all good features for global and national buyers. 

Depending on the needs of various industries, we provide the product in different specifications. All our fittings have a good feature to offer, and because of this, they have become an ideal choice. Products are made available to buyers in a variety of specifications, including dimensions, standards, sizes, types, and classes.

Because Type 304H stainless steel has a high carbon content, it is highly suitable for use in applications involving elevated temperatures. An austenitic nickel and chromium steel alloy with high carbon content provides increased tensile and yield strength.

Because of the grade’s high heat resistance, this material is recommended for use in ASME pressure vessels. Due to its high carbon content, the alloy is highly heat resistant. Additionally, it has a high yielding strength and a high short/long term creep strength. In applications such as the chemical industry, oil refining, heat exchangers, etc., this alloy is commonly used.

4.Stainless Steel 310 Forged Fittings.

Forged stainless steel 310 fittings are among the most versatile and commonly used grades of stainless steel. The majority of elevated temperature materials are designed to be corrosion-resistant and strong at high temperatures. The checks every SS 310 Fitting under several quality tests and ensures their high functionality. SS DIN 1.4845 Forged Fittings have exceptional resistance to oxidation under steady temperatures up to 2000° F. We also customise these industrial 310 Stainless Steel Seamless Pipes as per the requirements of the clients or as per the drawings. The is renowned for providing the best Stainless Steel Forged Fittings Using high material.

Nitrogen chromium-nickel alloy is used in our Stainless Steel Forged Fittings for acidic environments. It is extremely strong and corrosion-resistant. The microstructure of chromium makes these fittings resistant to oxidising and chemical corrosive agents. There are many applications for stainless steel forged fittings, including coal gasifier internal components, nitriding, and cementing, as well as thermowells and lead pots. Forged stainless steel fittings are generally used in chemical processing plants, gas and oil refineries, food processing plants, desalination plants, pulp and paper mills, etc.

A stainless steel 310 alloy, also known as stainless steel 310S, is used in socket weld forged fittings. In conditions of oxidising temperature as high as 2000 degrees F, this alloy offers excellent resistance to heat and heat. Nickel and high chromium in this alloy make it corrosion-resistant, oxidation-resistant, and offer strength at higher temperatures. The alloy also exhibits excellent toughness and magnetic permeability at cryogenic temperatures. At -450 degrees Fahrenheit, it shows these properties. A low carbon version of this alloy is less brittle at higher temperatures and pressures, making it less prone to cracking.

In commercial applications, the alloys are made tougher and harder. Any common welding process can be used for welding of this alloy.

5.Stainless Steel 316 Forged Fittings.

SS Austenitic alloys with chromium and nickel content, such as 316, are the best grades. In this way, molybdenum and many other alloying contents are included in the alloy. They are working at elevated temperatures with the alloy that has good corrosion resistance.

SS 316L is the low carbon alloy grade of the 316 alloy stainless steel which also contains the contents of chromium and nickel. However, this is the reason that the alloy is having good corrosion resistance ability with the presence of carbon and the addition of molybdenum.

Additionally, SS 316T is a titanium balanced stainless steel grade with carbon added. The stainless steel has the contents of chromium and nickel which are used in the cryogenic temperatures of the industrial application. This is the way that the alloy steel is used in the forged fittings.

The stainless steel socket weld fittings are a family of high pressure fittings used to connect and create pipework systems using circumferential socket welds.

SS Socket Weld Fittings are typically used with ANSI Pipe and are available in the same size range. In areas where pipe-work is permanent, SS socket weld elbows, SS socket weld tees, and SS socket weld caps are used. We are manufacturer, supplier & stock holder of Stainless Steel Socket Weld Fittings in four pressure ratings: 2000lb, 3000lb, 6000lb & 9000lb. The same range of Stainless Steel high pressure fittings is also available with screwed ends with NPT threads.

We stock Stainless Steel Forged Fittings, Stainless Steel Socket Weld Fittings, and Stainless Steel Outlets according to ASTM A / ASME SA182, BS3799, ASTM A182 & ANSI B16.11. All Stainless Steel Socket Weld fittings are rated for 3000 PSI or greater. 

Our forged stainless steel material conforms to ASME A182 & our forged stainless steel fittings conform to ASME B16.11. SS NPT threads conform to ASME B1.20.1, SS socket weld fittings conform to ASME B16.11, Forged stainless unions conform to MSS SP-83, Forged stainless outlets conform to MSS SP-97, Forged stainless socket weld fittings inserts conform to MSS SP-79.

6.Stainless Steel 316Ti Forged Fittings.

The SS 316Ti Forged Fittings offer consistency in composition and structure, and the forging process refines the grain structure. Our products are developed using high-end technology, and they are highly reliable in all environments. By providing our customers with exceptional products and services, we maintain long-term relationships.

Also, Stainless Steel 316Ti Forged Threaded Cross is more suitable for areas with high or elevated temperatures than other stainless steels.

Before the final transportation of the manufactured products, numerous tests and examinations are conducted. Among the tests are flaring, flattening, corrosion resistance, hardening, and intergranular corrosion resistance. various other examinations in order to check the quality of the manufactured Forged Fittings. Additionally, the manufacturers are inviting third parties to analyse the superior quality of the Forged Fittings.

These SS 316TI Forged Fittings are finally packaged inside safe and protective boxes and pallets of wood. These Forged Fittings are manufactured in various customised dimensions as per the requirements of the clients. These Forged Fittings can be grabbed from any of the leading distributors.

Stainless Steel 316Ti is used in numerous applications and industries. Here are a few of them:

• Gas Processing Industries
• Petrochemical Industries
• Power Generation Industries
• Food Processing Industries
• Chemical Industries
• Oil & Gas Industries
• Fertilisers Industries
• Sugar Industries

Types of Metal Fittings

1. Compression Fittings

Our 316 stainless steel compression fittings consist of four parts: body, front ferrule, back ferrule, and nut. The two-ferrule design compensates for any tolerances in tube O.D., wall thickness, material hardness, and maintains leak-tight connections. Our extensive inventory of stainless-steel metal compression fittings includes union crosses, male elbow, tee elbow, nuts and more.

2. Barb Fitting

Brass hose barb fittings are made from 360CA brass. Brass barb fittings are often found in industrial markets such as air and water, particularly when they are used with rubber hoses, thermoplastic hoses, or polyurethane tubing. We offer hose barb fittings with a 150 PSI working pressure, regardless of the type of hose or tubing used.

3. Pipe Fittings

Metal pipe fittings are offered by Polyconn in two types: brass and nickel-plated brass or stainless steel.

• Brass and nickel-plated brass pipe fittings are made from extruded CA 36000 and meet SAE, ASME, and ASA requirements. Pipe fittings made of brass and nickel-plated brass can be used with brass, copper, or iron pipe.
• It is possible to use stainless steel pipe fittings for air, water, oil, natural gas, and steam by using 304 stainless steel. 150 PSI at 72°F is the maximum pressure for stainless steel pipe fittings.